Acme (Shenzhen) Technology Co., Ltd

Ultrasonic cleaning machine has significant advantages over manual cleaning. First, the cleaning efficiency is high, and the cavitation effect generated by high-frequency vibration can penetrate deep into the subtle gaps in a short period of time, quickly disintegrate stubborn stains, and the treatment volume far exceeds that of manual labor; second, the cleanliness is guaranteed, and the corners of complex structures and precision parts that are difficult to reach manually can be washed evenly by ultrasound to avoid affecting product quality due to incomplete cleaning; third, the operation is safer, which can avoid the health risks caused by manual contact with corrosive cleaning agents, and can also reduce the damage of parts caused by human operation errors; Fourth, the cleaning process is standardized and repeatable, which can ensure stable cleaning quality and meet the needs of industrial production.

Cleaning Agent Types and Characteristics Comparison​​ ​​Type​​ ​​Applications​​ ​​Pros​​ ​​Cons​​ ​​Aqueous​​ Metals, plastics, general grease Eco-friendly, low-toxicity, cost-effective Limited efficacy on heavy grease ​​Solvent-based​​ Precision parts, stubborn grease Fast degreasing, quick drying Flammable, requires explosion-proof ventilation ​​Enzymatic​​ Medical devices, organic stains Biodegradable, eco-friendly Slow action, temperature-sensitive ​​Semi-aqueous​​ Complex cleaning needs Combines aqueous/solvent advantages Complex wastewater treatment ​​Acidic/Alkaline​​ Metal pretreatment, rust/degreasing Powerful cleaning High corrosion risk; strict pH control needed

To avoid wrench deformation caused by physical or chemical effects during ultrasonic cleaning, comprehensive control is required across equipment parameters, cleaning fluid selection, operational specifications, and post-treatment. Here are specific measures with principle explanations: Controlling Ultrasonic Frequency and PowerPrinciple: Ultrasonic waves generate micro-bubbles through cavitation, which collapse to produce impact forces for surface cleaning. Excessive power or improper frequency may cause uneven local stress on the wrench surface, leading to deformation (especially for thin-walled or precision components).Measures: Reduce Power: Adjust power based on wrench material and size to avoid excessive energy input. For example, aluminum wrenches require lower power than steel ones. Select Appropriate Frequency: High frequencies (above 80kHz) suit precision parts, while low frequencies (20-40kHz) offer strong cleaning but high impact—choose based on wrench structure. Pulse Mode: Use intermittent pulse cleaning to reduce material fatigue from continuous impact. Optimizing Cleaning Fluid SelectionPrinciple: Chemical properties (e.g., pH, corrosiveness) of cleaning fluids may corrode the wrench surface, causing local weakening or deformation. Meanwhile, fluid viscosity affects cavitation, requiring a balance between cleaning power and material safety.Measures: Neutral Cleaners: Prioritize fluids with pH near 7 to avoid acid-base corrosion (e.g., stainless steel wrenches should avoid chloride-rich cleaners). Low Surface Tension Solvents: Add small amounts of alcohol or specialized additives to enhance cavitation efficiency and reduce mechanical impact. Regular Fluid Replacement: Prevent dirt accumulation from reducing cleaning effectiveness and avoid surface wear from repeated cleaning. Controlling Cleaning Temperature and TimePrinciple: High temperatures may accelerate metal thermal expansion or fluid chemical reactions, causing dimensional changes. Prolonged cleaning increases material fatigue risk.Measures: Temperature Limits: Set upper temperature bounds based on material (e.g., aluminum alloys ≤60°C, steel wrenches up to 70-80°C). Shorten Duration: Typically 5-15 minutes to avoid over-cleaning. For stubborn stains, use staged cleaning or combine with manual brushing. Securing and Supporting WrenchesPrinciple: Free-floating or colliding wrenches during cleaning may suffer scratches or local deformation from vibration.Measures: Use Specialized Racks: Fix wrenches in corrosion-resistant plastic or silicone racks to reduce vibration transfer. Separate Placement: Avoid overlapping or tight stacking to ensure independent suspension and minimize collision risks. Lightweight Material Buffering: Wrap wrenches in foam plastic to cushion vibration without blocking fluid flow. Pre-treatment and Post-treatmentPre-treatment: Remove Large Particles: Use brushes or compressed air to clear 泥沙 and metal shavings to prevent surface scratches. Categorized Cleaning: Separate by material (steel, aluminum, plastic) or size to avoid cross-material interference.Post-treatment: Immediate Drying: Use compressed air or low-power hot air to dry wrenches quickly and prevent rust (especially for carbon steel). Deformation Inspection: Check dimensions and shape with calipers or visual inspection post-cleaning. Equipment Maintenance and CalibrationPrinciple: Degraded ultrasonic cleaner performance (e.g., transducer aging, frequency drift) may cause uneven cleaning and increased deformation risk.Measures: Regular Calibration: Verify output frequency and power match set values. Clean Transducers: Prevent scale or stains from covering transducers and reducing energy transfer efficiency. Replace Aging Parts: Repair or replace transducers/generators promptly if cleaning effectiveness drops or abnormal noise occurs. Material-Specific Handling Aluminum Alloy Wrenches: Avoid chlorine/fluoride-containing cleaners to prevent stress corrosion cracking; dry immediately and apply anti-rust oil. Plastic Wrenches: Control temperature below plastic softening point (e.g., nylon ≤80°C) to prevent thermal deformation. Coated Wrenches: Use neutral fluids to avoid damaging coatings and exposing base materials to corrosion. By implementing these measures, the risk of wrench deformation during ultrasonic cleaning can be effectively reduced while ensuring cleaning efficacy. Practical operations require flexible parameter adjustments based on specific material, structure, and contamination levels, with experimental validation for optimal cleaning protocols. Acme Technology Co., Ltd.—10 Years of Focus on Ultrasonic CleaningAs an integrated high-tech enterprise specializing in design, R&D, production, and sales, Acme Technology boasts leading ultrasonic cleaning technology with products sold in over 100 countries and regions. Our product portfolio includes single-tank, multi-tank, semi-automatic, and fully automatic ultrasonic cleaners, as well as ultrasonic vibrators and panels. Widely applied in mechanical hardware, semiconductors, instrumentation, biomedicine, hospital laboratories, and optoelectronics industries, we provide comprehensive one-stop customization services. Leveraging professional technical advantages, rich industry experience, advanced quality management systems, and strong independent manufacturing capabilities, Acme Technology helps clients significantly reduce development costs and risks—your ideal partner for ultrasonic cleaning equipment.

Ltd. is a high-tech enterprise focusing on the research, development, production and sales of ultrasonic cleaning machines, with 10 years of experience in the industry, is a collection of industry and trade in one of the modern manufacturing enterprises. Headquartered in Shenzhen, the production base is located in Jiangmen, the factory covers an area of 6500 square meters, equipped with advanced production equipment and strict quality management system, is committed to providing customers around the world with efficient and reliable cleaning solutions.   Professional R&D, Excellent QualitySince its establishment, Acme has always insisted on independent innovation, and has strong self-research capabilities in the field of ultrasonic cleaning machines. The company's products cover two series of small ultrasonic cleaners and industrial ultrasonic cleaners, which are widely used in electronics, medical, hardware, jewelry, laboratory and other industries. With excellent cleaning effect, stable performance and durable quality, Acme's products are well received in domestic and international markets, and are exported to Europe, America, Southeast Asia and other countries and regions.   Industrial Cleaning SolutionsIn the industrial field, AKMI's ultrasonic cleaning machines can meet the high standard cleaning needs of different industries with the core advantages of high efficiency, energy saving and intelligence. Whether it's degreasing and decontaminating precision parts or deep cleaning large instruments, our equipment can provide customized solutions to help customers improve production efficiency and reduce operating costs.   Household cleaning, convenient and efficientFor home users, Acme has launched a variety of household ultrasonic cleaners, suitable for glasses, jewelry, watches, dental appliances and other daily necessities of deep cleaning. Compact and portable design, intelligent operation, so that users can easily enjoy the convenience and efficiency of ultrasonic cleaning technology.   Strength of the factory, trustworthy   Acme Jiangmen production base is equipped with modern production lines and strict quality inspection system to ensure that each ultrasonic cleaning machine meets international standards. We insist on controlling the whole process from R&D to production to provide customers with cost-effective products and considerate after-sales service.   In the future, Acme will continue to plough into the field of ultrasonic cleaning, drive the development by innovation, provide global customers with smarter and more environmentally friendly cleaning equipment, and help the industry upgrade!   Acme Shenzhen Technology Co., Ltd--Cleaning technology, clean enjoy the future!